Conproco Product Data Binder

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CONCRETE REPAIR & RESTORATION Conpro Start

Strengthen mortar joints and punky concrete surfaces Single component, water based anti-corrosion coating for rebar Long open time bonding primer, pink color turns orange when ready to use Economical repair mortar in 23 standard colors and custom color matching Durable crack resistant mortar utilizing ISR (Internal Stress Relief) technology Crack resistant repair mortar with 3/8" aggregate for repairs over 2" deep Fast setting, polymer modified mortar. Shaveable for recreating precise details

ECB

Conpro Primer

ISR CM ISR VO ISR AG

Conpro Set Quick Shot Gun Shot LPS

Lightweight, quick-setting mortar

Versatile low pressure spray and hand applied, fiber reinforced mortar

Forment

Economical form and pour material for large repairs

Injection Grout Micro-grout for repairing hairline to 3/4" cracks. 14 standard colors Conpro One Shot 2C Two component overlayment for balconies, parking decks. Apply up to 1/2" MASONRY REPAIR & RESTORATION Matrix Over 70 standard colors plus custom colors. Matrix VE Viscosity Enhanced version of Matrix for filling molds and forms Matrix Superfine Very fine version for terracotta repair and ornamental masonry Matrix TR Thin repairs when full-repairs are not practical. Coating for lintels & sills RePoint Type N & O repointing mortar. 14 standard colors and custom matching RePoint VE Repointing mortar with Viscosity Enhance technology for use with grout bag Injection Grout Micro-grout for repairing hairline to 3/4" cracks. 14 standard colors M3P Brush or roller applied mineral silicate coating Terra-Color Match terracotta glaze with 24 standard colors and custom color matching Terracotta Finish Match sheen (glossy or matte finish) of existing terracotta PROTECTIVE COATINGS M3P Brush or roller applied mineral silicate coating M3P-X Clear mineral silicate diluent for creating semi-transparent finish with M3P M3P Overcoat Brush or roller applied hybrid mineral silicate coating Conpro Lastic Waterproof, elastomeric, crack bridging, anti-carbonation membrane Color Coat 100% acrylic coating formulated for high pH Portland cement surfaces Super Color Stain Water-based opaque acrylic stain Plastermix Cementitious parge coat provides uniform surface to cast-in-place concrete Conpro Shield MX Clear, penetrating water repellent for concrete and masonry Elastideck Flexible traffic bearing decorative coating for balconies, walkways, planters. Available in 14 standard colors EXTERIOR WALL SYSTEMS Structural Skin Base coat for EWS and structural coating for dry stacking CMU Conpro One Coat Combines scratch & brown coat for EWS. Fiber reinforced, add sand on site Conpro Stucco Durable cement based stucco K-88 Admix Improves curing and performance of cement materials. Increases adhesion. Color K-88 Admix Add color and improved durability to Stucco BELOW GRADE WATERPROOFING Foundation Coat Fiber-reinforced waterproofing and structural coating for dry stacked CMU Conpro Super Seal Capillary/crystalline, cementitious waterproofing resists hydrostatic pressure PRODUCT DATA BINDER CONPROCO

Concrete Repair & Restoration

Surface Preparation

Aesthetic Repairs

Vertical & Overhead

Crack Injection

Machine Applied

Product

Horizontal

Concrete Repair

Conpro Start

✔

& Restoration

ECB

✔

Primer

✔

ISR CM

✔

ISR VO

✔

ISR AG

✔

Conpro Set

✔

Quick Shot

✔

Gun Shot LPS

✔

Forment

✔

Injection Grout

✔

Conpro One Shot 2C

✔

Product Descriptions Conpro Start

Strengthen mortar joints and punky concrete surfaces

ECB

Single component, water based anti-corrosion coating for rebar and metal anchors Long open time water-based bonding primer, pink color turns orange when ready to use Economical repair mortar in 23 standard colors and custom color matching for concrete Durable crack resistant mortar utilizing ISR (Internal Stress Relief) technology Crack resistant repair mortar with 3/8" aggregate for repairs over 2" deep Fast setting, polymer modified, shaveable for creating sharp angles and architectural elements

Primer

ISR CM

ISR VO ISR AG

Conpro Set

Quick Shot

Lightweight, quick-setting mortar

Gun Shot LPS

Versatile low pressure spray and hand applied, fiber-reinforced mortar

Forment

Economical form & pour/form & pump mortar for large repairs

Injection Grout

Micro-grout for repairing hairline to 3/4" cracks. Available in 14 standard colors Two component overlayment for balconies, parking decks. Apply up to 1/2"

Conpro One Shot 2C

CONPROCO

PRODUCT DATA BINDER

Conpro Start

WHERE TO USE Restore surface integrity and strengthen

Spray, roller or brush applied, water based consolidant, used to stabilize and strengthen concrete, masonry and stone.

substrate prior to application of coatings or repair materials.

Priming n

Performance Characteristics Anti-carbonation n Reacts with calcium hydroxide, increases surface density. Penetrating treatment Does not form a surface film or inhibit bond of subsequent materials such as coatings or repair mortars. Environmentally friendly n

Curing n

Priming is not necessary.

No curing procedures are required.

Mixing n

Allow 12 hours before repair mortar or coating is applied to treated surfaces.

Stir or shake container.

Application n

Clean Up n

Always apply a test area to determine suitability of application.

Clean tools and equipment with water.

Water based, low odor, non-flammable. Strengthen gain

Clean windows with glass cleaner.

For roller applications use a 3/8 - 1/2 inch synthetic nap roller depending on texture of substrate. For spray applications use a low pressure or airless sprayer. Thoroughly saturate the surface to ensure adequate penetration. For horizontal applications apply liberally and brush out to eliminate ponded material. Additional coats can be applied when the previous treatment is dry-to-touch.

Increases compressive strengths of cement based materials. Breathability

Water vapor permeable. Low viscosity

Deep penetration. Single component No mixing required.

Surface Preparation n Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper penetration. n Follow the specific surface preparation instruction for the Conproco material to be used. n Protect glass from overspray.

DIVISION 3 CONPRO START

Conpro Start

Health and Safety n Product is alkaline. n Do not ingest. n

Coverage/Yield n

Protect glass from overspray. Clean glass immediately with glass cleaner. A white film can develop on dense surfaces or surfaces previously treated with water repellents. Clean immediately with acetic or other mild acid. After 24 - 48 hours it will be necessary to use mechanical abrasion to remove film. The effectiveness will vary depending upon the porosity and chemical composition of the substrate. A test application should be performed to determine performance on a specific substrate. Always apply a test sample on brick to determine any visibly undesirable effects, e.g. white crystalline film. Do not allow material to pond.

80 - 150 ft. 2 /gal. depending on porosity of treated surface. Apply a test sample to determine actual coverage.

Avoid contact with eyes.

Refer to Safety Data Sheet (SDS) for additional information.

Product Handling Packaging n

First Aid n

1 and 5 gallon containers Shelf Life

In case of skin contact, wash thoroughly with soap and water. In case of eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional. For respiratory problems, remove person to fresh air. If respiratory difficulty persists, contact a medical professional.

18 months in unopened containers. Storage

Protect from freezing.

n n

Transport and store in cool, clean, dry conditions in unopened containers. High temperature will reduce shelf life.

Limitations n

Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 8 hours. Refer to ACI Cold Weather Application Guidelines.

Disposal n

Dispose of material in accordance with local, state and federal regulations.

Technical Data Physical state and appearance

Slightly clouded liquid

Base

Aqueous

Odor

Slight alcohol

>12

Actives Type

Inorganic mineral silicate

Solvent system

Water

Percent solids by weight

8.35%

Flash point

ASTM D56

>200 o F Seta cc

Density of liquid coatings

ASTM D1475

8.4 lbs./gal.

Gain on mortar

psi % gain

Compressive strength

ASTM C109

Prior to treatment After treatment

990

1700 71

Gain on old concrete Compressive strength

psi % gain

ASTM C109

Prior to treatment After treatment

3700

3900 8

NO OTHER WARRANTIES EXPRESSED OR IMPLIED SHALL APPLY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CONPROCO CORP SHALL NOT BE LIABLE UPON ANY LEGAL THEORY FOR SPECIAL OR CONSEQUENTIAL DAMAGES.

17 PRODUCTION DRIVE, DOVER, NH 03820 TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

ECB – Electro-Chemical Barrier

WHERE TO USE Protect reinforcing steel and metal embedded in concrete against corrosion.

Brush or spray applied, water based, single component, anti-corrosion coating and long open time bonding primer.

Application n

Performance Characteristics Multiple defenses n Barrier coating. Corrosion inhibitor. Prevent anode transfer. Breathability n Water vapor permeable. Ease of use n Single component, water based technology. n Orange color clearly defines application area. Stable n Does not produce destructive by- products. Long open time n Up to 30 days on steel before covering. n Up to 5 days on concrete before covering. Thermal compatibility n Will not cause delamination due to

Surface Preparation Reinforcing Steel n

Brush or spray apply a uniform 7 mils. wet to all exposed steel.

Mechanically remove all scaling rust from metal. Remove concrete around rebar to provide a minimum 3/4 inch clearance. Remove concrete along the length of the bar until the exposed bar shows no sign of corrosion activity. Concrete Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper adhesion.

For spray applications use a Graco 3500 or equivalent.

Brush or spray apply a uniform 7 mils. wet to prepared concrete surface when using as a bonding primer. In severe environments a 2 coat application on steel is recommended. Allow ECB to dry for a minimum of 30 minutes @ 70°F and be dry-to-touch before placing covering material or applying a second coat.

Curing n

Priming n

ECB is a priming treatment.

Mixing n

Clean Up n

Stir or mechanically mix using a low speed drill (400 - 600 rpm) until homogeneous.

Clean tools and equipment with water after use.

temperature change. Ease of application Spray apply to increase production. Ease of clean up

Clean equipment with water. Environmentally friendly

Water based, low odor, non-flammable.

DIVISION 3 ECB

ECB – Electro-Chemical Barrier

Coverage/Yield

Limitations n Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 24 hours. n Cure time at 40°F is approximately 24 hours. ECB must be dry-to- touch prior to placing covering material. n Repair zone should be cleaned of dirt and dust immediately prior to placement of concrete or repair material. n Metal to be coated must be free of all scaling rust at the time of application.

Health and Safety n

Packaging/Reinforcing Steel 1 gal. – 900 ft. of #8 rebar. 5 gal. – 4500 ft. of #8 rebar. Packaging/Concrete 1 gal. – 230 ft. 2 @ 7 mils. 5 gal. – 1150 ft. 2 @ 7 mils.

Avoid contact with eyes.

Do not ingest.

n n

Refer to Safety Data Sheet (SDS) for additional information.

n n

First Aid n

In case of eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional.

Product Handling Packaging n 1 and 5 gallon

plastic containers. Shelf Life

18 months in unopened containers. Storage

Disposal n

Dispose of material in accordance with local, state and federal regulations.

Protect from freezing.

n n

Transport and store in cool, clean, dry conditions in unopened containers.

High temperature will reduce shelf life.

Technical Data Physical state and appearance

Thick, orange mastic

Base

Aqueous 9.0 - 9.5

Percent solids by weight

58%

Flash point

ASTM D56

>200 o F Seta cc

Density of liquid coatings Water vapor transmission Protection of embedded rebar

ASTM D1475 ASTM E96 NCHRP 278

8.4 lbs./gal

4 perms @ 10 mils

Uncoated

Corrosion @ 10-12 cycles No corrosion after 50 cycles No corrosion after 80 cycles

Coated with ECB

Corrosion of embedded steel reinforcement ASTM G109

Resistivity – Wiss, Janney, Elstner procedure

5.3 x 10 7 ohm/cm

2000 hours – UV-B cycled with condensation – no effect

Accelerated weathering - QUV

ASTM G154

Direct tensile strength Slant shear bond strength

ACI 503R

300 psi

ASTM C882 900 psi

Volatile Organic Compounds – VOC

Actual

54 g/L

TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

Conpro Primer Spray, roller or brush applied, long open time, water based bonding primer. Meets requirements of ASTM C882.

WHERE TO USE Bonding primer for overlays

and repair materials, to hardened concrete.

Priming n

Performance Characteristics Single component n No mixing, no waste. Long open time n Apply up to 72 hours before placing covering material. Color trigger n Alkalinity of cement causes material to react. Breathability Water vapor permeable. Non re-emulsifying Once cured will not be affected by water. Environmentally friendly Water based, low odor, non-flammable. Easy to use Spray with low pressure or airless sprayer. Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper penetration. Follow the specific surface preparation instruction for the Conproco material to be used. When placing fresh concrete expose aggregate of existing substrate a minimum of 1/8 inch (CSP 6). Refer to ICRI Surface Preparation Guide 03732 for information about Concrete Surface Profile (CSP). Protect adjacent areas from overspray. n n n n Surface Preparation n n n n Pink when applied, turns orange when ready for covering material – about 30 minutes. Alkali trigger n

Curing n

Conpro Primer is a priming treatment that is applied in a thin, uniform application.

No curing is required.

Clean Up n

Clean tools and equipment with water.

Mixing n

Stir or shake container

Application n

Spray, roll, or brush Conpro Primer in a thin, uniform application. Do not allow Conpro Primer to form a surface film. It is critical to avoid excessive Conpro Primer thickness as this will result in a cohesive adhesion failure and delamination. On scarified horizontal applications, broom Conpro Primer immediately after spraying to avoid ponding. Conpro Primer is formulated to penetrate into the substrate. For roller applications use a 3/8 - 1/2 inch synthetic nap roller depending on texture of substrate. For spray applications use a low pressure or airless sprayer. Apply to all surfaces to receive covering material including the edges perpendicular to the repair zone. The material is pink when applied. The material will turn orange when dry – approximately 30 minutes @ 70°F and 50° RH. Apply covering material when Conpro Primer is orange.

n n

Install covering material within 72 hours.

Re-apply Conpro Primer if more than 72 hours passes without placing covering material.

DIVISION 3 CONPRO PRIMER

Conpro Primer

Limitations n

Health and Safety n Product is alkaline. n Do not ingest. n

Coverage/Yield n

Do not apply unless substrate and ambient temperature can be

150 - 200 ft.2/gal. depending on porosity of treated surface. Apply a test sample to determine actual coverage.

maintained at a minimum of 40°F for 8 hours. Refer to ACI Cold Weather Application Guidelines. n Do not use Conpro Primer in lieu of proper surface preparation. Refer to ICRI Surface Preparation Guidelines for complete information. n Contact Conproco for information on using Conpro Primer for DOT applications. n Protect adjacent surfaces, Conpro Primer is pigmented and will discolor porous surfaces. n Do not apply to frozen substrates n Do not apply on painted surfaces. n Use caution when spraying in windy conditions.

Avoid contact with eyes.

Refer to Safety Data Sheet (SDS) for additional information.

Product Handling Packaging n

First Aid n

1 and 5 gallon containers Shelf Life

18 months in unopened containers. Storage

Protect from freezing.

n n

Transport and store in cool, clean, dry conditions in unopened containers.

High temperature will reduce shelf life.

Disposal n

Dispose of material in accordance with local, state and federal regulations.

Technical Data Physical state and appearance

Orange, milky liquid.

Base

Aqueous

Polymer

100% acrylic

>9.0 31%

Percent solids by weight

Flash point

ASTM D56 ASTM D562 ASTM D3960 ASTM D1475 ASTM D1308 ASTM C1059 ASTM C522

>200 o F Seta cc

Viscosity

50 KU – paint paddle

Volatile organic content – VOC

1 gm./liter 8.4 lbs./gal.

Density of liquid coatings Resistance to chemicals

NaOH solution - excellent Type 11 – exterior use

Standards for latex bonding primers

Mandrel bend

No cracking over 1 inch material

Slant shear bond strength ASTM C882

1850 psi – air cure

Heat stability

ASTM C932

Pass – 30 days @ 140 o F 3 days 7 Days 14 Days

Tensile bond strength

ASTM C932

100% cohesive in concrete patch – psi 80% cohesive in concrete patch - psi 80% cohesive in concrete patch – psi

190

410

525

17 PRODUCTION DRIVE, DOVER, NH 03820 TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

ISR CM

Color matched repair mortar for cast and pre-cast concrete utilizing ECB Tech and ISR (Internal Stress Relief) technology. Available in 23 standard colors and custom color matching.

WHERE TO USE Protective repairs to vertical and overhead surfaces that match the color of the parent concrete.

Performance Characteristics Sustainable Green Technology n Contains significant concentrations of both pre-and post-consumer recycled content. Low Shrinkage n Maintains integrity of repair, resists cracking. Thermal Compatibility n Prevents delamination due to temperature change. Durable n Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance. Long-term Protection n Resistant to deicing salts, carbo- nation, chloride, and chemical attack. Dimensionally Stable n Suitable for large areas. Extensive color spectrum n Available in 23 standard colors and custom color matching. Surface Preparation n Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond. n Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges as this will inhibit bond. n Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732. n Repair zone must be a minimum of 1 inch deep, of simple geometry, with no complex edge conditions. n Avoid long narrow repairs; these have a tendency to crack. n Saturate substrate with clean water, (saturated surface dry/SSD), with no standing water during application. n Remove concrete from corroded steel and several inches beyond to expose non-corroded steel.

n Provide a 3/4-inch clearance between the concrete and steel. n Damaged reinforcing steel should be inspected by a qualified engineer and appropriate action taken. Priming n Prime the prepared substrate including all edges with a bond coat of ISR CM. Work the bond coat into the substrate applied while bond coat is wet. If the bond coat dries, remove and reapply. Embedded Metal and Steel n Remove all scaling rust from embedded metal and steel. Apply ECB anti-corrosion coating. Mixing n Hand mixing – Measure ISR CM to ensure intimate contact and establish bond. ISR CM must be water ratio (or approximately 1 gallon of water per 50 lb. unit of ISR CM). n Mechanical mixing may require less water (ratio is approximately 5.5 to 6.0 parts powder to 1 part water). n Pour measured water into a clean container suitable for mixing. Place ½ of the powder and mix until uniform. Add remaining ½ of powder and mix until fully blended and lump free. n Mechanically mix using a low-speed drill (400-600 rpm) and mixing paddle or mortar mixer. n Depending on pigment formulation, additional water may be added to watering the mix will affect final color. For multiple batches, the additional water should be added in a uniform fashion to avoid color shift. n Insufficient water will not hydrate the material and it will not achieve full strength. n Mix only as much material as can be placed in 15-20 minutes. n Do not over mix, as this will entrain excess air. n Do not retemper, this will affect color. achieve desired consistency for placement of the ISR CM. Over powder and water to achieve a 5 (+/- 0.25) part powder to 1 part

Application n At the time of application, surfaces should be saturated surface dry (SSD) but hold no standing water. n Follow instructions for Priming . n Force the material against the edges of the repair, working toward the center. n Material may be applied in multiple lifts of not less than 1 inch and no greater than 2 inches. n Consolidate each lift and allow to stiffen to thumb-print hard before continuing. n Scratch (screed/open pores) each lift to prepare surface for subsequent lift. n Repairs 2 inches or greater may be filled with ISR VO or ISR Ag to within 1 inch of surface. Minimum depth of ISR CM is 1 inch. n Over-build ISR CM final lift by 1/4 inch. n Shave to final form with trowel edge up to 2 hours after application. Curing n Keep repair zone damp for 24 hours. Refer to ACI 308R-01 for detailed curing recommendations. If repair is inaccessible, tape polyethylene over area to retain moisture. Do not allow polyethylene to contact material. n Protect repair from direct sunlight, wind, rain and frost during curing period. Clean Up n Clean tools and equipment with water immediately after use. n Cured material must be removed mechanically. n Do not overwork the finish. n Finishing techniques and the length of time the material has cured when shaved will have a significant effect on the appearance of the color and degree of texture.

DIVISION 3

ISR CM

THEORETICAL YIELD ISR CM

Theoretical Yield Yield per Pail

Repair Depth

Square Feet

0.42 cubic feet 0.42 cubic feet 0.42 cubic feet 0.42 cubic feet

1/2 Inch

10.08

1 Inch

5.04 3.36 2.52

1.5 Inches

2 Inches

n Avoid breathing dust. n Avoid contact with skin and eyes. n Refer to Safety Data Sheet (SDS) for additional information. First Aid n In case of skin contact, wash thoroughly with soap and water. n For eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional. n For respiratory problems, remove person to fresh air. Disposal n Dispose of material in accordance with local, state or federal regulations.

Product Handling Packaging n 50 lb. plastic pails Shelf Life n 18 months when properly stored. Storage n Transport and store in cool, clean, dry conditions in unopened containers. n High temperature or high humidity will reduce shelf life. Limitations n Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 24 hours. Refer to ACI Cold Weather Application Guidelines.

n Cold mixing water and low temperature will retard set. Hot water and high temperature will accelerate set. n Protect application from precipitation and high wind for at least 8 hours. n Do not add more water than specified, this will lower strengths, induce shrinkage cracking and alter final color n Avoid overworking material during placement and finishing - this will affect color and produce surface (map) cracking. n Do not allow polyethylene or burlene to touch surface while curing as this will cause whitening of the material. Health and Safety n Product is alkaline. n Do not ingest.

Technical Data Physical state and appearance

Dry powder with aggregate.

Base

Portland cement

>12

Length change

ASTM C157 ASTM C882 ICRI 03739* ASTM C666

<500 µstrains @ 28 days

Slant shear bond strength – epoxy

1250 psi 400 psi

Short-term bond strength Freeze/thaw resistance

Weight gain (%) 0. Expansion (%) 0. Durability Factor DF (%) 99.

- procedure A

Tensile strength – psi

ASTM C307

530 @ 28 days 7 days

28 days

Compressive strength - psi

ASTM C39*

3110

3530

*Data presented applies to non-pigmented base material where noted.

TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

Durable, crack resistant repair mortar utilizing ISR (Internal Stress Relief) technology with ECB-Tech corrosion protection. ISR VO

WHERE TO USE Protective repairs to vertical and overhead concrete.

Application n

Avoid long narrow repairs; these have a tendency to crack. Saturate substrate with clean water, (saturated surface dry/SSD), with no standing water during Application. Remove concrete from corroded steel and several inches beyond to expose non-corroded steel. Provide a 3/4-inch clearance between the concrete and steel. Damaged reinforcing steel should be inspected by a qualified engineer and appropriate action taken. Prime the prepared substrate including all edges with a bond coat of ISR VO. Work the bond coat into the substrate to ensure intimate contact and establish bond. ISR VO must be applied while bond coat is wet. If the bond coat dries, remove and reapply. Embedded Metal and Steel Remove all scaling rust from embedded metal and steel. Apply ECB anti-corrosion coating. Must be mechanically mixed using a low speed drill (400-600 rpm) and mixing paddle or mortar mixer. Pour 1 gallon of potable water into a clean mixing vessel and slowly add all of the powder. Mix continuously for 3 minutes to a uniform, lump-free consistency. Add up to 1 cup of additional water, if needed. Proper mix ratio is 4 parts powder to 1 part water. Allow to "breathe" for 1 minute and remix for 1 minute. This will improve workability and extend open time

Performance Characteristics

At the time of application, surfaces should be saturated surface dry (SSD) but hold no standing water. Place material continuously to break points.

Sustainable Green Technology Contains significant concentrations of both pre-and post-consumer

recycled content. Low Shrinkage

Maintains integrity of repair, resists cracking. Thermal Compatibility Prevents delamination due to temperature change. Corrosion Protection Protects reinforcing steel in repair zone and suppresses ring anode effect. Durable Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance. Long-term Protection Resistant to deicing salts, carbo- nation, chloride, and chemical attack. Dimensionally Stable Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond. Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges as this will inhibit bond. Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732. Repair zone must be a minimum of 1/2 inch deep, of simple geometry, with no complex edge conditions. Suitable for large areas. Abrasion Resistant Hard, durable surface for long term wear.

Force the material against the edges of the repair, working toward the center. Material may be applied in multiple lifts of not less than 1/2 inch and no greater than 2 inches. Consolidate each lift and allow to stiffen to thumb-print hard before continuing. Scratch (screed/open pores) each lift to prepare surface for subsequent lift. Avoid overworking material during placement and finishing - this will produce surface (map) cracking. Finish with a float or trowel. Dampen the repair with a fine mist of water for 24 hours or moist cure with wet burlap and polyethylene. Protect repair from direct sunlight, wind, rain and frost during curing period.

Priming n

n n

Curing n

Surface Preparation n

Mixing n

Clean Up n

Clean tools and equipment with water immediately after use. Cured material must be removed mechanically.

Do not overmix, this will entrain excess air.

DIVI S ION 3 I SR VO

Theoretical Yield Yield Per Bag ISR VO

Repair Depth

Square Feet

0.42 cubic feet 0.42 cubic feet 0.42 cubic feet 0.42 cubic feet

1/2 Inch

10.08

1 Inch

5.04 3.36 2.52

1.5 Inches

2 Inches

Product Handling Packaging n 50 lb. bags Shelf Life

n Cold mixing water and low temperature will retard set. Hot water and high temperature will accelerate set. Protect application from precipitation and high wind for at least 8 hours. Do not add more water than specified, this will lower strengths and cause shrinkage cracking. Avoid overworking material during placement and finishing - this will produce surface (map) cracking. Health and Safety n Product is alkaline. n Do not ingest. n Avoid breathing dust. n Avoid contact with skin and eyes. n n n

n Refer to Safety Data Sheet (SDS) for additional information.

First Aid n In case of skin contact, wash thoroughly with soap and water. n For eye contact, flush immediately with a high volume of water for at least 15 minutes and contact a medical professional. n For respiratory problems, remove person to fresh air. Disposal n Dispose of material in accordance with local, state or federal regulations.

12 months when properly stored. Storage Transport and store in cool, clean, dry conditions in unopened containers. High temperature or high humidity will reduce shelf life. Do not apply unless substrate and ambient temperature can be maintained at a minimum of 40°F for 24 hours. Refer to ACI Cold Weather Application Guidelines.

Limitations n

Technical Data Physical state and appearance

Dry powder with aggregate.

Base

Portland cement

>12

Length change ASTM C157 Restrained shrinkage cracking ASTM C1581 Chloride Ion Penetration ASTM C1202 Short-term bond strength ICRI 03739* Scaling resistance (Rating 0 – 1) ASTM C672 Freeze/thaw resistance ASTM C666 - procedure A

<500 µstrains @ 28 days No cracking after 256 days 1,200 coulombs @ 28 days

400 psi

Weight loss after 50 cycles (kg/m 2 ) .04

Weight gain (%) 0. Expansion (%) 0. Durability Factor DF (%) 99. 7 days 28 days

Compressive strength - psi ASTM C39 Splitting tensile strength – psi ASTM C496/C496M

4390 4400

463 Chord elastic modulus Tangent elastic modulus E, [GPa] [GPa]

Modulus of elasticity ASTM C469-14

13.8 13.8

FOR PROFESSIONAL USE ONLY Conproco warrants this product for one year from the date of manufacture to be free from manufacturing defects and to meet the technical properties on the current technical data sheet if used as directed within shelf life. User determines suitability of product for use and assumes all risks. Buyer's sole remedy shall be limited to the purchase price or replacement of product, exclusive of labor or cost of labor. January 12, 2022. NO OTHER WARRANTIES EXPRESSED OR IMPLIED SHALL APPLY, INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. CONPROCO CORP SHALL NOT BE LIABLE UPON ANY LEGAL THEORY FOR SPECIAL OR CONSEQUENTIAL DAMAGES.

TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

ISR AG

Durable, crack resistant repair material utilizing ISR (Internal Stress Relief) technology with ECB- Tech corrosion protection.

WHERE TO USE Pour, pump or hand patch material for parking and plaza decks, balconies and marine structures.

Performance Characteristics Pumpable sustainable green technology n

Application n

Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732. Repair zone must be a minimum of 3/4 inch deep, of simple geometry, with no complex edge conditions. Avoid long narrow repairs; these have a tendency to crack. Saturate substrate with clean water, (saturated surface dry/SSD), with no standing water during Application . Remove concrete from corroded steel and several inches beyond to expose non-corroded steel. Provide a 3/4-inch clearance between the concrete and steel. Damaged reinforcing steel should be inspected by a qualified engineer an appropriate action taken. Must be mechanically mixed using a mortar mixer. Pour 3 quarts of potable water into a clean mixing vessel and slowly add all of the powder. Mix continuously for 3 minutes to a uniform, lump-free consistency. For trowel applications, do not exceed 3 quarts of water per bag. Proper mix ratio is 6 parts powder to 1 part water. Add additional water to increase slump and flowability for form and pour applications. Do not exceed 3.75 quarts of water per 60 lbs. of material. Proper mix ratio is 5 parts powder to 1 part water. 3.75 quarts of water will produce an 8-inch slump. Allow to "breathe" for 1 minute. Do not overmix, this will entrain excess air.

At the time of application, surfaces should be saturated surface dry (SSD) but hold no standing water. Form applications must be consolidated with vibrator. Place material continuously to break points. Finish with a magnesium float or trowel. Avoid overworking material during placement and finishing - this will produce surface (map) cracking. Dampen the repair with a fine mist of water for 24 hours or moist cure with wet burlap and polyethylene. Protect repair from direct sunlight, wind, rain and frost during curing period.

Contains significant concentrations of both pre-and post-consumer

recycled content. Low shrinkage

Maintains integrity of repair, resists cracking. Thermal compatibility Prevents delamination due to temperature change. ECB-Tech corrosion protection Protects reinforcing steel in repair zone and suppresses ring anode effect. Durable Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance. Low permeability Resistant to deicing salts, carbon- ation, chloride, and chemical attack. Dimensionally stable

Curing n

Mixing n

Clean Up n

Ideal for large areas. Abrasion resistant

Clean tools and equipment with water immediately after use. Cured material must be removed mechanically.

Hard, durable surface for long term wear.

Surface Preparation n

Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond. Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges as this will inhibit bond.

n n

DIVI S ION 3 I SR AG

ISR AG

Coverage/Yield n

First Aid n

Cold mixing water and low temperature will retard set. Hot water and high temperature will accelerate set. Protect application from precipitation and high wind for at least 8 hours. Do not add more water than specified, this will lower strengths and cause shrinkage cracking. Avoid overworking material during placement and finishing - this will produce surface (map) cracking.

0.49 ft 3 /60 lb. bag

If swallowed, contact a medical professional immediately. Do not induce vomiting unless directed to do so by a qualified medical professional. In case of skin contact, wash thoroughly with soap and water. In case of eye contact, flush with a high volume of water for at least 15 minutes. For respiratory problems, remove person to fresh air. If difficulty persists, contact a medical professional.

Product Handling Packaging n

60 lb. paper bag. Shelf Life

Health and Safety n

Product is alkaline.

Limitations n

Disposal n

Do not ingest.

n n n n

Dispose of material in accordance with local, state and federal regulations.

Avoid breathing dust.

Avoid contact with skin and eyes. Refer to Safety Data Sheet (SDS) for additional information.

Technical Data Physical state and appearance

Dry powder with aggregate.

Base

Portland cement

>12

Aggregate type

Sharp quartz silica with 3/8-inch pea stone

Slump

ASTM C143 ASTM C157 ASTM C1581 ASTM C1202 ICRI 03739* ASTM C672

8-9" @ 3.75 quarts of water <500 μstrains @ 28 days No cracking after 256 days 1,218 coulombs @ 28 days

Length change

Restrained shrinkage cracking Chloride Ion Penetration Short-term bond strength Scaling resistance (Rating 0-1)

400 psi

Weight loss after 50 cycles (kg/m 2 ) .04

Weight gain (%) 0. Expansion (%) 0. Durability Factor DF (%) 99. 1 day 7 days 28 days 1500 4230 5325 382 516 662 182 299 463

Freeze/thaw resistance – procedure A

ASTM C666

Compressive strength - psi

ASTM C39 ASTM C78

Flexural strength – psi

Splitting tensile strength – psi Direct tensile strength – psi

ASTM 496/C496M

CRD C164

293 420

Modulus of elasticity (10 6 psi/GPa) ASTM C469

1.96/13.5 2.64/18.2 3.07/21.2

Compressive creep (10 6 psi)

ASTM C512

0.64 0.97

TELEPHONE 800.258.3500 • FAX 603.743.5744 • WEB ADDRESS www.conproco.com

Trowel applied, single component, polymer Conpro Set

WHERE TO USE Structural and protective repairs to vertical, overhead and horizontal concrete.

modified cementitious repair mortar with ECB-Tech corrosion protection.

Performance Characteristics Low shrinkage n

Mix only as much material as can be placed in 10 - 15 minutes. Do not over mix, as this will entrain excess air. Do not re-temper, this will damage the cross-linking of the polymer and cause cracking and loss of bond. At the time of application, surfaces should be saturated surface dry (SSD) but hold no standing water. Follow instructions for Priming . Force the material against the edges of the repair, working toward the center. Material may be applied in multiple lifts of not less than 3/8 inch and no greater than 2 inches. Consolidate each lift and allow to stiffen to thumb-print hard before continuing. Scratch (cross-hatch) each lift to prepare surface for subsequent lift. Over-build final lift by 1/4 inch and allow to take initial set. Shave to final form with trowel edge up to 2 hours after application. Finish with a sponge float or trowel. For applications over 2 inches add a maximum of 30 lbs. of 3/8 inch aggregate per 50 lb. bag. Aggregate must be non-reactive, low absorption, graded and high density. Dampen the repair with a fine mist of water for 24 hours or moist cure with wet burlap and polyethylene. Protect repair from direct sunlight, wind, rain and frost during curing period. Do not overwork the finish.

with no standing water during Priming or Application . Remove concrete from corroded steel and several inches beyond to expose non-corroded steel. Provide a 3/4 inch clearance between the concrete and steel. Damaged reinforcing steel should be inspected by a qualified engineer and appropriate action taken. Prime the prepared substrate including all edges with a slurry coat of the repair mortar. Work the slurry into the substrate to ensure intimate contact and establish bond. The repair material must be applied while slurry is wet. If the slurry dries, remove and recoat. Alternatively, use Conpro Primer or ECB as a bonding primer. Concrete Refer to the individual product technical data bulletin for information. Reinforcing Steel Remove all scaling rust from reinforcing steel. Apply ECB anti- corrosion coating. Mechanically mix using a low speed drill (400 - 600 rpm) and mixing paddle or mortar mixer. Pour 3-1/2 quarts of potable water into a clean mixing vessel and slowly add all 50 lbs. of material. Maintain the same water to Conpro Set ratio when mixing less than full 50 lbs. units. Proper mix ratio is 4 ¾ parts powder to 1 part water. Mix continuously for 3 minutes to a uniform, lump-free, stiff mortar consistency.

Maintains integrity of repair, resists cracking. Thermal compatibility Prevents delamination due to temperature change. Corrosion protection Protects reinforcing steel in repair zone and suppresses ring anode effect. Durable Resistant to weathering action, excellent freeze/thaw stability and abrasion resistance. Very low permeability Resistant to deicing salts, carbonation, chloride, and chemical attack. Shaveable Remove loose and deteriorated material, laitance, dirt, dust, oil and any surface contaminants that will inhibit proper bond. Saw cut edges with a diamond blade at a 90° angle to eliminate feather edging. Avoid polishing the edges, as this will inhibit bond. Avoid bruising or micro cracking during surface preparation. Refer to ICRI Surface Preparation Guide 03732. Repair zone must be a minimum of 3/8 inch deep, of simple geometry, with no complex edge conditions. Avoid long narrow repairs; these have a greater tendency to crack. Apply Conpro Start where a consolidant is of benefit (soft, powdery surfaces). Saturate substrate with clean water, (saturated surface dry/SSD), Recreate sharp edges and architectural details. Single component Easy to batch in less than full bag quantities.

Application n

Priming

n n

n n n

Surface Preparation n

Mixing n

Curing n

Clean Up n

Clean tools and equipment with water immediately after use. Cured material must be removed mechanically.

Add up to 1 pint of additional water if needed.

Allow to “breathe” for 1 minute and remix for 1 minute. This will improve workability and open time.

DIVI SION 3 CONPRO SET

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